Re: Fetish Ironworks
Posted: 21 Aug 2015, 18:35
Michelle,
I admire your patience as I would have lost mine long ago. I don't know if you're interested but after reading through some of your web page (and your unboxing videos) I wondered what would be involved in making the latching mechanism that's part of that belt so I showed them to my husband (I hope you don't mind) and he scribbled out some sketches (he couldn't help himself) which I redrew in a paint program for you and everyone else.
He suggested that a key might not be necessary if there's going to be a top cover hiding the latches, which would simplify the design significantly. A basic pawl mechanism would look something like this:
Pawl Mechanism The orange part is the frame of the latch, the yellow is the pawl, and the black line that protrudes into the frame and pawl is the spring. He said an easy way of installing this kind of spring is to slot the frame a few "thou" smaller than the width of the spring, and overside the slot in the pawl slightly, and tap it in with a wooden mallet. The spring would be contained by the frame and have enough room in the pawl to shift as the angle changes, but be tight enough to keep the pawl engaged when the pawl isn't moved away by the person operating the pawl. making the pawl wider than the tooth on the end would increase stability while it's engaged making "bumping" much more difficult. He said the easy way to make the pawls is to make them out of the same thickness stainless as the frame layer they'll reside in, bend the non-toothed end 90 degrees for a handle, then machine a "few thou" off the bottom and the sides so there is room for grease but not enough room they wobble around. Skimming the sides would also remove the likely protrusions at the bend caused by the bending process.
He envisioned four layers to this "lock sandwich" similar to the lock they shipped you.
backplate and anti-tamper shield:
pawl lock frame lock cover I didn't draw any of the rivet holes because I was struggling to place them symmetrically and the software wasn't cooperating. The back cover, lock frame, and lock cover would be riveted together as an assembly after the pawls and springs are installed. The small rectangles on the lock cover are holes (punched or machined) are to allow the 90 degree bend at the end of each pawl to stick through there is leverage available to release the pawls with a fingernail or small screwdriver. They would be covered by the anti-tamper shield on top.
My husband had some thoughts about how the the anti-tamper shield might attach. It could be hinged at either side entry point and a hasp with a tiny padlock installed on the indentation directly opposite but that wouldn't be symmetrical in appearance. You might skip the hinge and have two hasps with two tiny padlocks, one per side. You could make the top straight across and put a long hinge there and two little padlocks and hasps on the sides towards the bottom which would by symmetrical and keep the anti-tamper shield attached. Maybe that would rattle less?
I pointed out that your lock isn't flat and instead, tapered a little bit so it can contour with your body. He said that's easy to achieve after each layer has gone through basic machining. The worker has to make a 3-sided, low-profile pyramid buck and center each piece then hammer them to match the contour. He said drilling the rivet holes after tapering would be best so they aren't angled away from each other. Rivet heads can be angled a small amount since they're deformed as they're installed anyway. He continued by suggesting a nice finishing touch would be to oversize the perimeter slightly, assemble and test the whole thing, then pass the edges through a radius cutter to round the sandwich on all sides creating a nice 180 degree radius for your comfort. I have to say that's a great idea because my belt is very comfortable because of the radiusing work done on the inside of all the pieces of my belt and I wish it was radiused on the outside too.
He said if stainless is used throughout, including the rivets, pawls and springs, it could be subjected to showers, bath water, body oils and sweat without issue. Lithium grease would help lubricate the pawls and keep dead skin and dirt out. Rivets would allow the pieces to be thinner, but allen head or other stainless machine screws could be used because there is an anti-tamper shield covering them so they can't be removed "just because". Screws would make cleaning it out someday that much easier. The back plate would have to be thicker if screws are used instead of rivets because it would have to be able to hold threads without tearing from use.
If you do use rivets you can use ones with tapered heads and drill tapered holes in the back and top plates which will make them flush though you might have to touch them up with a grinder. That might be more comfortable to wear than having an array of bumps pressing into your skin.
I hope this is useful but if not, maybe it's entertaining
Molly
I admire your patience as I would have lost mine long ago. I don't know if you're interested but after reading through some of your web page (and your unboxing videos) I wondered what would be involved in making the latching mechanism that's part of that belt so I showed them to my husband (I hope you don't mind) and he scribbled out some sketches (he couldn't help himself) which I redrew in a paint program for you and everyone else.
He suggested that a key might not be necessary if there's going to be a top cover hiding the latches, which would simplify the design significantly. A basic pawl mechanism would look something like this:
Pawl Mechanism The orange part is the frame of the latch, the yellow is the pawl, and the black line that protrudes into the frame and pawl is the spring. He said an easy way of installing this kind of spring is to slot the frame a few "thou" smaller than the width of the spring, and overside the slot in the pawl slightly, and tap it in with a wooden mallet. The spring would be contained by the frame and have enough room in the pawl to shift as the angle changes, but be tight enough to keep the pawl engaged when the pawl isn't moved away by the person operating the pawl. making the pawl wider than the tooth on the end would increase stability while it's engaged making "bumping" much more difficult. He said the easy way to make the pawls is to make them out of the same thickness stainless as the frame layer they'll reside in, bend the non-toothed end 90 degrees for a handle, then machine a "few thou" off the bottom and the sides so there is room for grease but not enough room they wobble around. Skimming the sides would also remove the likely protrusions at the bend caused by the bending process.
He envisioned four layers to this "lock sandwich" similar to the lock they shipped you.
backplate and anti-tamper shield:
pawl lock frame lock cover I didn't draw any of the rivet holes because I was struggling to place them symmetrically and the software wasn't cooperating. The back cover, lock frame, and lock cover would be riveted together as an assembly after the pawls and springs are installed. The small rectangles on the lock cover are holes (punched or machined) are to allow the 90 degree bend at the end of each pawl to stick through there is leverage available to release the pawls with a fingernail or small screwdriver. They would be covered by the anti-tamper shield on top.
My husband had some thoughts about how the the anti-tamper shield might attach. It could be hinged at either side entry point and a hasp with a tiny padlock installed on the indentation directly opposite but that wouldn't be symmetrical in appearance. You might skip the hinge and have two hasps with two tiny padlocks, one per side. You could make the top straight across and put a long hinge there and two little padlocks and hasps on the sides towards the bottom which would by symmetrical and keep the anti-tamper shield attached. Maybe that would rattle less?
I pointed out that your lock isn't flat and instead, tapered a little bit so it can contour with your body. He said that's easy to achieve after each layer has gone through basic machining. The worker has to make a 3-sided, low-profile pyramid buck and center each piece then hammer them to match the contour. He said drilling the rivet holes after tapering would be best so they aren't angled away from each other. Rivet heads can be angled a small amount since they're deformed as they're installed anyway. He continued by suggesting a nice finishing touch would be to oversize the perimeter slightly, assemble and test the whole thing, then pass the edges through a radius cutter to round the sandwich on all sides creating a nice 180 degree radius for your comfort. I have to say that's a great idea because my belt is very comfortable because of the radiusing work done on the inside of all the pieces of my belt and I wish it was radiused on the outside too.
He said if stainless is used throughout, including the rivets, pawls and springs, it could be subjected to showers, bath water, body oils and sweat without issue. Lithium grease would help lubricate the pawls and keep dead skin and dirt out. Rivets would allow the pieces to be thinner, but allen head or other stainless machine screws could be used because there is an anti-tamper shield covering them so they can't be removed "just because". Screws would make cleaning it out someday that much easier. The back plate would have to be thicker if screws are used instead of rivets because it would have to be able to hold threads without tearing from use.
If you do use rivets you can use ones with tapered heads and drill tapered holes in the back and top plates which will make them flush though you might have to touch them up with a grinder. That might be more comfortable to wear than having an array of bumps pressing into your skin.
I hope this is useful but if not, maybe it's entertaining
Molly